cost of sponge iron plant in indonesia

cost of sponge iron plant in indonesia


SPONGE IRON PLANT FEASIBILITY STUDY IN KALIMANTAN, INDONESIA ... E-Mail: [email protected] ABSTRACT The abundance of mineral resources in Indonesia especially iron ore and the regulations supporting mineral and ... distinguish the two is the cost of depreciation, cost of reserve/inventory and cost of capital. Some of the methods

winresources | First Indonesia SPONGE IRON PLANT

First Indonesia SPONGE IRON PLANT. Sponge Iron, also known as Direct Reduced Iron is produced from Hematite Iron ore (5 to 20 mm size) / Iron Oxide pellets (6 to 18 mm size) by removing the oxygen by direct reduction process using non coking coal as fuel and reducing agent in Rotary Kiln.

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Project Cost : US$1.0 billion ANTAM Share : 100% Partner : - Current Status : BFS until Q3 2012 SGA Mempawah Project CGA Tayan Project Nickel Mandiodo Project FeNi Halmahera Project South Kalimantan Sponge Iron Project (MJIS) Nickel Capacity : 10,000 tonnes Ni pa Completion :

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sponge iron plants in cluster is because of the easily availability of raw materials & communication facility in those area. Similarly in Keonjhar district, maximum number of sponge iron plants is found to be mushroomed at Badbil-Joda area (12). Jharsuguda district contain 10% (13) sponge iron plant of state followed by sambalpur 9% (10).

High-pressure briquetting of iron ore fines & sponge iron

hour iron ore briquetting plant (125 tons per day) is given below – Briquetting of sponge iron nes - Sponge iron has a strong tendency to spontaneously ignite due to its high porous structure, which needs passivation by way of briquetting to facilitate the storage, transportation & proper melting.

Sponge Iron Plant - Entrepreneur India

The sponge iron is also known as Direct Reduced Iron, Hot Briquettes Iron or metalized Iron. With the domestic steel industry picking up during the past year and prices moving up in leaps and bounds, India has emerged as the world's largest producer of sponge iron (or direct reduced iron), accounting for around 16 per cent of the global output.


Sponge Iron Plant, Steel Billet Plant, Wire Rod Plant, as well as infrastructure facilities such as power stations, Water Purification Center, Cigading special ports and telecommunication systems. With this development, Krakatau Steel is the only integrated steel company in Indonesia.

Sponge Iron Factories in West Bengal, India | EJAtlas

Jul 14, 2014 · To produce sponge iron, which steel plants use as feedstock, these units burn coal to heat iron ore. These factories are providing employment to around 11,000 workers. These workers are mostly working on contract basis, deprived of minimum wages, health and other social security benefits.

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Indonesia is still imported eit her in the form of iron ore or steel scrap. The utilization of domestic iron ore to produce sponge iron migh t substitute steel scrap as ra w material for EAF ...

dri sponge iron price - DRI HBI prices - Simurgh

The latest reported data on Iran’s production of sponge iron by the World Steel Association is about 2.395 million tonnes, representing an average monthly growth of + 7.6% per cent for the month ending April 2019. Average production growth in the first

Iron ore processing (iron making) industry in Indonesia ...

Nov 01, 2011 · MJIS) is a joint venture between PT Krakatau Steel (66%) and PT Aneka Tambang (34%), building an iron ore processing plant with a capacity of 1 million tons per year of pig iron and sponge iron. The factory is being built over a 200 hectare plot of land in Batu Licin, South Kalimantan with an investment of Rp1.5 trillion.


GIL has a setup of 4 x 100 TPD DRI Kilns for production of high grade Sponge Iron and 25 + 8 (33) MW Captive Power Plant. “GRACE INDUSTRIES LITD” is now a wholly owned subsidiary of Sanvijay Rolling & Engineering Limited. The brief highlights of GIL are as given below: 33 MW Captive Power Plant having 25 MW through Thermal Generation & 8 MW ...

Sponge Iron – Properti Industri terpercaya

Sep 27, 2017 · Spesifikasi Produk. Direct-reduced iron (DRI), also called sponge iron, is produced from direct reduction of iron ore (in the form of lumps, pellets or fines) by a reducing gas produced from natural gas or coal. The reducing gas is a mixture majority of hydrogen (H2) and carbon monoxide (CO) which acts as reducing agent.

Sponge Iron Plants at Best Price in India

We are offering a range of sponge iron plant and other equipment to our clients at optimum prices. Also, we have an in-house design unit which facilitates our experts to fabricate the latest design of ongoing trend of the market.The Sponge Iron & Pig Iron Plants are of quality raw materials and therefore gives qualitative as well as quantitative result within given time frame.

Direct Reduced Iron Industry in India — Problems and Prospects

especially at the present situation where the sponge iron market is highly depressed. SPONGE IRON QUALITY The rotary kiln sponge iron has lower metallisation (about 85 — 88% on the average) and low carbon content (0.1-0.2%) compared to gas based sponge iron (Metallisation of 92 — 94% and carbon content of 1.5 — 2%).

Sponge Iron at Best Price in India

Sponge iron is formed through the reduction of iron ore to metallic iron through reaction with carbon in the form of coal, etc. at approx. 1100 degree Celsius. Sponge iron is also referred to as direct reduced iron, metalized iron, or hot briquetted iron. Sponge iron is


As a strategic measure, capacities of sponge iron are reduced substantially, along with the coal washery, coke oven and captive power plant. In order to match the capacity of metallics, enhancement of pellet and sinter capacity is envisaged for the project.The total cost of the proposed restructured project is estimated at Rs 1,279 crore.

Coal & Gas based DRI Plant - Rotary Kiln for Making Sponge ...

We manufacture Sponge Iron Plant on turn-key basis of different functional capacities i.e. 100 TPD, 300 TPD, 500 TPD plants.The equipment support provided for the plants include Kiln/cooler tyre, Kiln/cooler support roller, Kiln/cooler support roller shaft, Kiln/cooler support roller assembly with bearing housing, Kiln/cooler girth gear, Kiln/cooler pinions, Kiln/cooler pinion shaft, Kiln ...

Cost Effectiveness Analysis of HYL and Midrex DRI ...

Apr 27, 2016 · physically convert iron oxides into liquid iron called “hot metal” (Blast Furnace, 2016). Integrated steel mills that utilize this process also have auxiliary operations in the form of coke and sinter/pellet plants. According to the American Iron and Steel Institute, coke is the most important raw material fed into the

Direct reduced iron - Wikipedia

Direct reduced iron (DRI), also called sponge iron, is produced from the direct reduction of iron ore (in the form of lumps, pellets, or fines) into iron by a reducing gas or elemental carbon produced from natural gas or coal.Many ores are suitable for direct reduction. Direct reduction refers to solid-state processes which reduce iron oxides to metallic iron at temperatures below the melting ...

Commodities | SteelMint

With the depiction of supply tightness in the global market in the upcoming period Indian producers have raised their offers in the market. Domestic prices for Ferro Chrome in India is assessed to be in the range of INR 74,000/MT to INR 75,000/MT. Export prices for CNF South Korea (10-50mm, HC 60%) is 86 cents/lb, for CNF Japan (10-50mm, HC 60% ...

The Simulation Model of Iron Sponge Plant Layout for the ...

The Simulation Model of Iron Sponge Plant Layout for the Defense Industry Based on Industry 4.0 Model Sovian Aritonang, Riyadi Juhana DOI: 10.26737/jipf.v5i1.1355 18 in Indonesia. In realizing this, it is necessary to plan and design a sponge iron plant by

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Sharadaa Classic Velcrete Castables - Standard & Premium Ranges. Unshaped / Shaped Refractories. Precast Lances, Precast Shapes & Coatings. Retrofitting Monolithics. For Cement, Power, Petrochemical, Aluminium and Steel Industries.

» dri sponge iron price – DRI HBI price

Sponge iron production in Iran. The latest reported figures for Iran’s sponge iron production, reported by the World Steel World Association, are about 2.395 million tonnes, showing an average monthly growth of + 7.6% for the month of April 2019. The average increase in production in the first five months of 2019 is estimated at + 17.7%.

Indonesia Integrated Steel Mill

Indonesia PT.KRAKATA U POSCO 1,321,000 T/Y The Installation of new coke oven plant at PT.KRAKATAU POSCO Steel works in Cilegon, Indonesia, comprising 2 batteries with 42 coke oven per each battery. - Coke Oven Battery (84 Ovens) - Gas Treatment Plant : P.G.C: 22,000N㎥/Hr 5sets(0ne stand-by) COG Blower: 100,000 N㎥/Hr 2sets(0ne stand-by)

Sponge Iron – Prakash Industries Limited

Sponge iron is a highly processed form of iron ore which contains metallic iron in the range of 83-88% obtained by direct reduction without melting it. Due to high porosity, the resulting iron is called sponge iron. It is used as a raw material for manufacturing steel

Sponge Iron : Manufacturers, Suppliers, Wholesalers and ...

Sponge Iron Characteristic: 1.Sponge iron using high quality ore, the reduction reaction by using the principle of oxidation, through the filter type except Lake way to exclude, pipelines, boilers and circulating water corrosion of dissolved oxygen is processed by water water dissolved oxygen content can reach below 0.05mg/L. 2.It has a large ...

Direct-Reduced Iron Process (DRI) | NIPPON STEEL ENGINEERING

NIPPON STEEL ENGINEERING CO., LTD. provides new iron source technology that enables the achievement of productivity improvements, operational cost reductions, CO 2 emissions reductions, and capital investment reductions through the optimal combination of Tenova HYL and Danieli's natural gas-based direct-reduced iron technology (ENERGIRON) with our blast furnace equipment technology

Greenhouse Gas Emissions From Major Industrial Sources ...

furnace(s), basic oxygen furnace plants, continuous casting and rolling and finishing operations. All operations are located at one site. The typical capacity of these plants is 3-5 Mt per year of finished steel. Investment costs for a complete integrated steel plant with a


for Sponge Iron Production, prepared for UN1DO (See UNEP/WG/I.S.7). Potential Pollution Problems Met With in Sponge Iron Production Based on Direct Reduction, compiled from data of the Environmental Protection Agency in the USA

Sponge iron making process - SlideShare

Nov 09, 2014 · ROTARY COOLER The product is conveyed to the product separation and storage building The product is Sponge iron and char Place that spraying a controlled amount of water directly into hot solids and by spraying additional water outside the cooler shell. 12. SCREENING + 10 mm 3

Industrial Training Report on Direct Reduced Iron Plant(DRI)

Jul 16, 2017 · Industrial Training Report on Direct Reduced Iron Plant(DRI) 1. 1 | P a g e 20 days Industrial Training Report File On DRI (18/02/2017-09/03/2017) Submitted To Submitted By Mr. MK Pyasi Shani Kumar Singh General Manager Roll No-1344948 Direct Reduced Iron Plant-2 Branch-Mechanical Jindal Steel and Power Ltd, Raigarh Semester-8th College-CGC-COE, Mohali Signature-

Direct Reduced Iron and its Production Processes – IspatGuru

Mar 16, 2013 · The reductant can be a gas or a solid. Major DRI production processes are either natural gas based or coal based. Feed material for the DR process is either sized iron ore of size ranging from 10 mm to 30 mm or iron ore pellets of size ranging from

Sponge Iron at Best Price in Raipur, Chhattisgarh ...

Aug 31, 2016 · These are the measures that have helped the company move at faster growth rate with significant reduction in the cost of production. Being an integrated Steel and Power Company, the company has used the high quality Sponge Iron produced in the Sponge Iron Kilns for its internal consumption in its own steel plant.

Operations | Steel | Businesses | Essar

Hazira facility: Sponge iron Our steel complex at Hazira (Gujarat) houses a 6.8 MTPA sponge iron plant, the world's largest gas-based sponge iron plant in a single location. The plant provides raw materials for our state-of-the-art 7.5 MTPA hot rolled coil (HRC) plant, the first and largest of India's new-generation steel mills.

Low-Carbon Production of Iron & Steel: Technology Options ...

Mar 08, 2021 · The Al Reyadah [(CSLForum, 2020)][ (Sakaria, 2017)] plant uses SMR for syngas production and then feed it as reducing gas to a HYL DRI plant for sponge iron production. The off-gas from the process consists of CO2 and H2O, which is the source of capture for CCS facility.

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Our State of art AI powered ENERGY ENGINE TM Expert System Software (ESS) for Integrated Digital Power Plant System Design, Diagnosis and Performance Optimization solution for Thermal Utility Plants, Combined Cycle Power Plants, Waste to Energy(WtE) Plants, Waste Heat Power Plants, Captive Power Plants and Co-Generation / Tri-Generation Plants offers total POWERful SOLUTIONS for the A to Z ...